abac compressor problems abac compressor problems

Please upload 3 or 4 photos of what you are asking about so all visitors can see and comment. Best Pipe for Air Compressor Lines Pipe Materials or Air Line Plumbing Guide, Can I Use an Air Compressor as a Pressure Washer? I have a very old compressor (areograph) that Im trying to restore. Improve ventilation or relocate compressor. Perhaps you might add that information as a comment, and also please upload at least one photo of your compressor so we can see it. The other appears to be just a sound file. Print. ABAC Tech patented technology provides a smooth start-up and low motor loads, delivering powerful and uninterrupted compressed air. SPINN Rotary screw compressors. I acquired an ABAC B2800 compressor 2 years ago free of charge because the main bearing had collapsed on the pulley end and the company that owned it felt it would be more efficient to replace than call out an engineer. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. You are now on the rotary screw compressor page, but there's also the reciprocating (piston) compressor page and the portable (diesel) compressor page. Over the years, I repaired and troubleshooted hundreds of rotary screw air compressors. Given how this compressor is designed, it doesnt appear that the regulator could be replaced without replacing the entire manifold (picture attached). I use this compressor for auto1976/2017car 1977truck & home a far amount of sand blasting small workbench cabinet, But as you know it a little bit small far this trying auto trans cooler help remove more water to try to get 3 min work done steps, rest let air build up so on. On start up it runs for a few seconds and trips the thermal overload. 2) Not likely that a filter at the outlet from the tank will get overly hot from the air heat. I have a Ingersoll-rand model T30. Motor and compressor runfine but no air into tank but can feel air escaping from underneath tank as it runs. Thanks for that. Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. Then let the vertical aftercooler do its job.2) If its okay to used a water trap/air regulator at the compressor tank, will I damage the water trap/air regulator from the compressed air heat?3) air compressor system is being used for spray painting. Share. That was a great suggestion to junction all the ball valve drops at the after cooler manifold and add an auto drain.. Parts have been order to install auto drains. ABAC is a highly efficient air compressor showing superior quality features. Refrigerated Dryers Its my experience that the pump doesnt care about the size of the outflow tube from the pump head to the tank. I got it non working for a deal but have never gotten it to work. Adding a filter will always add benefit in terms of air quality, and it will limit flow a bit, though better than if it was a mini-filter you were adding. i found some dirty water in the tank and drain it.any help would be appreciated.thank you. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. I couldnt tell from the photo, but where the tube from the pump head enters the tank, is there a check valve there? Pump sheave turns freely by hand? First thing Id do is check all the electrical connections for tightness. Lubed air compressors require longer and more frequent operations compared to oil-free ones. ABAC Catalogue 2021: all the compressors, tools and accessories your business needs. My first thought was that was the motor capacitor failing, but if a change in motors did not resolve the issue, I would look now to the valve plate in the cylinder head to be a likely candidate. We can service it! I know of no air intake on a normal compressor motor, though they often have grills to allow air to circulate. The Abac compressors website offers a portal to a broad range of parts supply and compressor service information. I released the pressure from the tank down to 80 PSI and turned on the pressure control switch. Compressor vibrating too much: tighten mounting bolts, and make sure the surface is level. Bleed tank! Nothing has worked. I have the same problem with the same compressor. "url": "https://www.abacaircompressors.com", As an Amazon affiliate, we earn from qualifying purchases. I was given a compressor that was purchased at Sears around 2010-2012, but the owner switched the parts to a different tank so I dont have a model # to search for parts. James, there could be many reasons why an air compressor runs, bogs down, speeds up again, etc. Motor turned on no problem. Ask a question. Doesnt even try and turn!! Hi, I have a twin 4hp motor compressor 47cfmIts not been used that much but the other day one of the motors was red hot and the rubber air intake was melting. Try to determine if there are any mechanical impediments. Nick in belt groove of pulley or flywheel. If so, do you drain the tank to get rid of condensed water? Pipe air intake to less humid air source. You can see the v-belt flutter a bit when the mis-fire is heard. Service unit (change oil, clean or replace air cleaner element, more often, at least every 45 days or 500 operating hours for oil changes. However, with the tank empty of air, power cord out of socket, look at the top of the piston / cylinder and look for cap screws or bolts. So then I had to fill in the upper and lower part of the frame support that the cooler did not cover I used some old fish tank light top filler cover cut to fit. Thanks. Strong, reliable and operator-friendly, these screw compressors provide effortless operation for years. I hope another visitor can comment. Check for leaks or restriction in hose or piping. Would the exact motor need to be installed or are there options? Air leaking from inter stage safety relief valve when compressor is pumping. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. Join 10.000 subscribers - subscribe to my newsletter for regular updates, tips and tricks. What are possible issues for me to inspect? It sits recessed in the wheel housing. Turned it off, and when I tried to turn it back on the motor couldnt get the belt moving.So, couple of questions:1) Does anyone have the old service manual for this girl? Every detail at your fingertips! Since then blew several fuses. I am guessing not since it will run great at the beginning.3) Any thoughts?Thanks for you help!!-Mike. And it will work with the M style industrial too.I all so use this V style coupler for the spare tank hookup when needed. Learn about industrial compressed air systems and receive fresh articles in your inbox. Please use the search box or the pages with links to locate and read them. I have Coleman Powermate 40GAL.115V CL0504013 I was doing some up grades to lines and fittings to get better flow 1/2. The pump doesnt appear to have any branding. What would be the cause? . Youll want to pull the compressor pump and motor cover and check out the direct drive shaft to ensure that its not broken or come unlinked some how. Anyway that's the. When performance issues arise with an air compressor, the problem can often be traced to heating issues. Really, its the buildup of the air pressure in the tank that develops as the compressor pump dumps more and more into the tank that you want to be concerned about, and that will not be negatively affected by the size of the tube as far as Im concerned. Any ideas? Please update me with a comment. Hope that makes sense. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. You can do it yourself, of course. Please provide this information, and, in your comment on this thread, please add some photos of the compressor in question. Thank you. Replaced pressure switch after checking connections and verifying volts on each leg., just throwing a part at the problem.. Then checked all 3 capacitors & all were well within uf range. 1) Nope, its common to have a filter (water trap) at the exit from the tank to the mains. The gun keeps leaking. I will be adding a good water/oil filtration system prior to the paint job. Please update the thread with more information. I have an gasoline hitachi air compressor double tanks.. Turned on the motor and it was straining and unable to turn the compressor. Remove the compressor cylinder head and inspect for foreign matter on top of the piston, clean, add a new. compressor keeps running until PRV pops off, compressor pump has air coming out of the intake filter, how to test your compressor tank check valve, why is there an air line from the pump head to the pressure switch, air continuously leaks out of the unloader valve, unloader valve issues when building a silent compressor, having a problem with an unloader valve and a dryer. Hi! The issue sounds like its power related for sure. Make and model of compressor? Air in tank, high pressure line connected, low pressure line disconnected-> motor will start, strain, and then stop, 4. I made up a frame and bottom support toke three shroud screws out got longer one to hold the upper frame and the lower support helps take some of the weight off. As to the bogging down, Id check the capacitor if it were me. Its driving me insane considering Im in the process of restoring an old truck. fortunately I have been able to use the compressor without the long arm from the flywheel connected to the plunger at the top, since moving the plunger rod up or down had no effect at all. MultiAir Italia S.r.l - International ABAC International homepage Can someone please help me out here. ABAC User manuals online Learn everything about your product thanks to the technical manual. my motor starts fine but its not compressing at all. Can someone help me out here.I dont understand whats going on? ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. I think it was a mistake to stretch the spring that pushes down on the brass valve disc out a little bit, since it was almost completely flat. 1. I do see and hear exactly what you are referring to, Tony. There doesnt seem to be any info online about the fittings, sizes etc, and definitely no spares or replacements. With the Pro User's range, you can rest . Whether they are new or have been in use for years every air compressor will one day have air compressor problems, and fixes to resolve those problems. Even though a lot of manuals are already available the page is updated constantly, check this page for new documents every now and then. Their screw compressors are designed for continuous air flow, low noise, greater efficiency than reciprocating pump compressors, and they profess to offer longer life expectancies than piston type compressors. Thanks, Robert. Hi All Hoping for some help on a little problem. If that end of the air hose happens to be an air tool or valves or some such, thats where the crud will go. Ive dusted it down and put fresh oil in. 6 hp) motor. The better your problem and question is described, the easier it is for other Abac A29B 90 CM3 owners to provide you with a good answer. Anytime. My compressor ABAC has been out of use for 7 years.How do I re-commission it without incurring a massive Repair bill.Also would someone please supply a wiring diagram.Start Run with a capacitor. Ill give that idea a try. 1. Quote:You sure seem to be pretty knowledgeable about compressors. Watch this fix before you start buying parts. Do the further checks, and please advise what you found. Please explain further, and also, whats the age of the compressor, the make and model too? To continue visiting our website, please choose one of the following supported browsers. Abac compressors offer compressed Air. If so, what make and model of compressor please? By putting in a inline check valve around the cooler it trap the compressed air at the cooler, making the line all most the same length as the factory one from the head to the tank. Hi i spray wd40 on my air crompresser now it doesnt work any advice. This seam to work better than I thought it would work. that has to be upgraded to 1/2. Air Compressor Will Not Build Pressure Troubleshooting, Compressor Wont Re-start When Air Is Used. I also removed the valve assembly and dissassembled and rebuilt that. Check for worn worn crankshaft, keyway or pulley bore, resulting from running with loose pulleys. Leaky gasket - High pressure inlet valve. Hi David. The air after two or three in heat day back to back the top in line hot enough to burn you but at the bottom you can hold it no problem pretty cold. i attached the video file again just for clarification that the whole knob only moves and not separately from the red ring, try downloading the video, i tried and it works. Not sure what else to do? Check for bent. and may not necessarily fit your compressor. Other than that, trial and error. It is a one time use part to be replaced when changing wheels. Water entering oil reservoir due to compressor operating in high humidity environment. does my compressor need a new pressure switch? However, logic suggests that if glue leaks after the gun activator is released, either air is still bleeding past the gun valve to the adhesive, or, the pressure in the air line to the gun is forcing itself past the gun seals to express the adhesive. Motor will eventually get the compressor to about 110 PSI and then slow down, strain, and stop. 7. In fact, air compressor overheating is one of the most common causes of failure, even with compressors that might otherwise last for many additional years. I have 1.7 hp,33gal it will fill up one time and will not start for 3hours . Hello. But, likely its power related, and that means checking the motor capacitors first. Heres Why & How to Fix. Please activate search function by selecting "Ctrl+F" on the keyboard and find your manual now. Most pages have a comment section where you can leave a question about that specific make of compressor. Terence, is it taking much longer to fill up to the cut out pressure than normal? Receiver does not hold pressure when compressor shuts off. Let our app guide you through the critical operations needed for your product. So far this is work well for light to med work that I have done. Then the upper one, coupler is the Milton V style industrial (these are the second highest flow of the Industrial) by Milton. When the tank had no air, I started the compressor. Over an 8-hour period the tank completely depressurizes. Before tackling that, pull the tank check valve and ensure that it is not blocked in any way, will you? Cant find any drawings on the net to help. "@type": "Organization", 1. https://www.clarkeinternational.com/pages/clarke-service-supportIs the cylinder thats getting so hot pumping air into the second cylinder, or does it pump into the tank? Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. 4. air out head to cooler out of cooler to high pressure 3 hose to water trap to tank. Are you unable to find ? Thanks. The correct maintenance is paramount to this perspective. I acquired an ABAC B2800 compressor for free a few years ago and after changing crank bearings has been running well. I cant seem to find the problem im having. Repair. Im no expert on glue guns. Also need to diagnose original problem. With luck, a kind Abac owner will have experienced the issue with their compressor that you are having with your Abac, and add some information for you. Of course, the stuff coming out will stain cement and wood floors, so put a catchment under the drain. Start by loosening them and see if the top will lift. Only running as it will put no air in tank it all blows out underneath tank somewhere, Hi thereIm after some advice on how to connect copper piping to my tank. Are you using this compressor for business.. perhaps for painting? 1. Probably just need a new motor. Thank you. Perhaps you might check the tank drain valve to be sure its shut tight? If you have a question about an Abac Air Compressor, thats the logical first place to start. Im technologically inept, I guess. Pressure in the tank is below the cut-in pressure. That suggests a pump head overheat to me. The flowing of air down the lines will eventually drive debris ahead of it and out the end. As that would be the only thing that I might see being a possible problem. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. This website requires Javascript for some parts to function propertly. Please update me with a comment. And yes, often that fitting will have a port on the side of it to allow a line to plumb over to the pressure switch unloader valve. Air Compressor Troubleshooting Guide. I have not gone into the guts of the compressor yet, change the oil, etc. Full ABAC Catalogue. Safety relief valve not functioning properly. Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? Youve taken the check valve out of the equation by replacing it. Some have the PRV and gauge ports in the base, others have them plumbed in a line. I took the copper tube off going to the air tank and it runs great. I have changed the electric motor. If its a belted compressor, remove the belt and cycle the pump by hand. I should add that Im planning to paint a car in the very near future and Im paranoid about oil coming out of the lines and contaminating my paint job. Would like to add a filter too. up dated:So the cooler I used was B&M super cooler #70266, the Dimension 11x8x1.5aluminum construction. Maxair has been offering an unmatchable quality of service for decades, both repairing and maintaining air compressors from ABAC and other brands alike. And, again, I wouldnt put a regulator there it were me. They are not the same for every compressor however, and since you dont tell us the make or model, no way can we check. My goal is to share knowledge about industrial air compressors and compressed air systems: to make compressed air understandable for everyone! It was still hooked up on the test bench & they showed me that it would run, but no load was put on it. The problem I see that ever one has when adding a cooler the extra length tub or hose in there cases is the length tub to the check valve. Did you solve your problem? Ask a question. The same for the air lines. It doesnt show in the photo that I can see. Heres where you can find the answer or post your own question about that brand if no answer if desired! Are you perhaps referring to the pump cylinder? Ill see if I can find a wiring diagram to see if they were right from day one. Turned it off. I just have to time cycle the work and rest time for the temp pump and work at hand so it stays on the cooler side of a hard work out As I have had this compressor since 2005 only ever had it hooked up to110V so far but does come 220 too. What are you looking for when it comes to maintain and repair your air compressor? im awear my kobalt compressor model 0300841 is out dated what can i do to replace, repair,modifie the regulator. "logo": "https://www.abacaircompressors.com/etc.clientlibs/settings/wcm/designs/abac/clientlib-preloaded/resources/img/png/logo.png" I took the belt off and the motor runs fine. What Im understanding from your excellent description is that there either must be an air block that is preventing the air from the pump compression stroke from entering the tank when the tank pressure reaches a certain point. Always use ORIGINAL PART as replacement spare parts to ensure long life . Via Cristoforo Colombo 3 That sure helps. My 60 gallon compressor sounds like it misfires as pressure gets to 80 or 90 psi and above. Fix-My-Compressor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The muffler keeps getting filled with gasoline,why would that be? Sorry about your motor. Neither a leaflet nor a playbook: it is a Catalogue Catalogue. I will be add extra 30 or 40 GAL tank and will be adding 3/4 copper line cooler water drain soon. How old? Limit air usage to compressor capacity by using fewer or smaller tools. Number of questions: 0 Ask a question. Turned it back off. Rather than having to manually drain all of those valves, why not gang them all to a single valve to be left open unless necessary to close it and one single electronic auto drain that will cycle as needed and drain air and water for a few seconds or so each cycle? Looks like this is designed to add pressure to the cylinder head (on the inlet side) rather than take it away? I removed the main air filler tube from the compressor to the tank. Have a stationary compressor situated within the Portland area? Any ideas? 4 Pages. I have changed the oil and cleaned the air filter. as currently i only can rotate till the knob is detached however before accidentally locking it the black knob was rotating separately from the red ring but now it doesnt move, the whole thing just detaches when i rotate. Good luck. We have replaced the guns completely and adjusted the needle settings. I have put different motors on it that work in other compressors with the same result. When choosing an oil-free air compressor, missing or failed maintenance is not a problem anymore and, on top of that, the costs reduction is accomplished daily. The motor should have enough power to pump with back pressure due to the new capacitors. Thank you. Take it back for one that works as it is supposed to, then. I was assuming I would catch some water coming out of the tank before it reached the vertical aftercooler. You are referring to an air compressor motor, yes? These compressors are 30% more efficient than pistol compressors, have silent operation with less vibration, and have a longer life. Id have full air flow to the point of use, and then add regulator there. The most popular are: Abac A29B 90 CM3 Hey, if the duty cycle is advertised as one hour steady use, and youre using the air tool that came with the compressor, then its one of two things. FORMULA Rotary screw compressors. You are certain that the start cap is the same rating as the original? Turned it on the other day and left it to build pressure but on my return there was little pressure and the motor had gone out on thermal. Please advise. I checked capacitance on the 2 caps and they both read withing +-5% of what they should which is in range. It has a pressure release valve in each head where some higher end pumps would have unloaders (I believe). I have not had time to do good work out any jobs yet. Motor is fine, but slows down as tank pressure builds. I know this isnt much information, but I thought id try. ABAC is an Italy based company manufacturing reliable, stable and superior quality air compressors for past many decades. I swapped each wire one at a time so its like for like. Sealey Air Compressor Troubleshooting - YouTube 0:00 / 15:11 Sealey Air Compressor Troubleshooting Sealey Tools 9.79K subscribers Subscribe 627 Share 123K views 5 years ago #AirCompressor. First come links leading to pages about general compressor problems by category. I believe its preventing the knob from reaching the gear or spline inside the regulator. Your post was moved to this page. One at the bottom of the compressor tank, and another for the aftercooler manifold. HiBeen reading with great hope but cant find a direct answer to my issue. As an Amazon affiliate, we earn from qualifying purchases.